Print Plug Size Chart
Size Chart: T-Shirts, Hoodies, Sweatshirts & Onesies
ll values represent Max Width × Max Height (in). Adjust slightly for garment cut and customer preference.
Adult T-Shirt
Standard unisex tees for everyday prints and merch.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| XS | 9.5" × 12.5" | 9.5" × 12.5" | 9" × 3" | 9.5" × 8" | 3" × 3" | 2.75" × 3.5" | 3.5" × 15" | 2" × 2" |
| S | 10" × 13" | 10" × 13" | 10" × 3" | 10" × 8" | 3" × 3" | 3" × 3.75" | 3.5" × 15" | 2.25" × 2.25" |
| M | 10" × 13" | 10" × 13" | 11" × 3.5" | 10" × 8" | 4" × 4" | 3.25" × 4" | 3.5" × 15" | 2.25" × 2.25" |
| L | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.5" × 4" | 3.5" × 15" | 2.5" × 2.5" |
| XL | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.75" × 4.25" | 3.5" × 15" | 2.5" × 2.5" |
| 2XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4" × 4.5" | 3.5" × 16" | 2.75" × 2.75" |
| 3XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4.25" × 4.75" | 3.5" × 16" | 3" × 3" |
| 4XL | 12.5" × 15.5" | 12.5" × 15.5" | 14" × 4" | 12.5" × 8" | 4" × 4" | 4.5" × 5" | 3.5" × 17" | 3" × 3" |
Pro tip: Reduce width by ~0.5" for women's fitted cuts. For 2XL–4XL, increase width by ~0.5–1" and keep height proportional.
Adult Hoodie
Pullover and zip hoodies — account for pocket placement on chest prints.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| XS | 9.5" × 12.5" | 9.5" × 12.5" | 9" × 3" | 9.5" × 8" | 3" × 3" | 2.75" × 3.5" | 3.5" × 15" | 2" × 2" |
| S | 10" × 13" | 10" × 13" | 10" × 3" | 10" × 8" | 3" × 3" | 3" × 3.75" | 3.5" × 15" | 2.25" × 2.25" |
| M | 10" × 13" | 10" × 13" | 11" × 3.5" | 10" × 8" | 4" × 4" | 3.25" × 4" | 3.5" × 15" | 2.25" × 2.25" |
| L | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.5" × 4" | 3.5" × 15" | 2.5" × 2.5" |
| XL | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.75" × 4.25" | 3.5" × 15" | 2.5" × 2.5" |
| 2XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4" × 4.5" | 3.5" × 16" | 2.75" × 2.75" |
| 3XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4.25" × 4.75" | 3.5" × 16" | 3" × 3" |
| 4XL | 12.5" × 15.5" | 12.5" × 15.5" | 14" × 4" | 12.5" × 8" | 4" × 4" | 4.5" × 5" | 3.5" × 17" | 3" × 3" |
Pro tip: Place chest designs slightly higher on hoodies to clear the pocket. Limit chest width to ~11" max.
Adult Sweatshirt
Fleece crews with generous printable area; steady heat favored.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| XS | 9.5" × 12.5" | 9.5" × 12.5" | 9" × 3" | 9.5" × 8" | 3" × 3" | 2.75" × 3.5" | 3.5" × 15" | 2" × 2" |
| S | 10" × 13" | 10" × 13" | 10" × 3" | 10" × 8" | 3" × 3" | 3" × 3.75" | 3.5" × 15" | 2.25" × 2.25" |
| M | 10" × 13" | 10" × 13" | 11" × 3.5" | 10" × 8" | 4" × 4" | 3.25" × 4" | 3.5" × 15" | 2.25" × 2.25" |
| L | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.5" × 4" | 3.5" × 15" | 2.5" × 2.5" |
| XL | 11" × 14" | 11" × 14" | 12" × 4" | 11" × 8" | 4" × 4" | 3.75" × 4.25" | 3.5" × 15" | 2.5" × 2.5" |
| 2XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4" × 4.5" | 3.5" × 16" | 2.75" × 2.75" |
| 3XL | 12" × 15" | 12" × 15" | 13" × 4" | 12" × 8" | 4" × 4" | 4.25" × 4.75" | 3.5" × 16" | 3" × 3" |
| 4XL | 12.5" × 15.5" | 12.5" × 15.5" | 14" × 4" | 12.5" × 8" | 4" × 4" | 4.5" × 5" | 3.5" × 17" | 3" × 3" |
Youth T-Shirt / Sweatshirt
Scaled-down sizes for kids — always verify against actual garment measurements.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| YXS | 8" × 10" | 8" × 10" | 8" × 2.5" | 7" × 6" | 3" × 3" | 2.25" × 3" | 2.5" × 11" | 1.75" × 1.75" |
| YS | 8.5" × 11" | 8.5" × 11" | 8.5" × 3" | 7.5" × 6" | 3" × 3" | 2.5" × 3.25" | 2.5" × 12" | 2" × 2" |
| YM | 9" × 11.5" | 9" × 11.5" | 9" × 3" | 8" × 6.5" | 3" × 3" | 2.75" × 3.5" | 3" × 13" | 2" × 2" |
| YL | 9" × 12" | 9" × 12" | 9.5" × 3" | 8.5" × 7" | 3" × 3" | 3" × 3.75" | 3" × 13.5" | 2.25" × 2.25" |
| YXL | 9.5" × 12.5" | 9.5" × 12.5" | 10" × 3.5" | 9" × 7.5" | 3" × 3" | 3.25" × 4" | 3.25" × 14" | 2.25" × 2.25" |
Pro tip: Stay within ~9 × 12" for full fronts on youth. For smaller youth sizes, limit width to 8–9" depending on style.
Toddler T-Shirt / Sweatshirt
Reduce sizes for small garment widths while keeping readability.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| 2T | 7" × 9" | 7" × 9" | 7" × 2.5" | 6" × 5" | 3" × 3" | 2" × 2.75" | 2" × 8" | 1.75" × 1.75" |
| 3T | 7" × 9" | 7" × 9" | 7" × 2.5" | 6" × 5" | 3" × 3" | 2.25" × 3" | 2.25" × 8.5" | 2" × 2" |
| 4T | 7.5" × 9.5" | 7.5" × 9.5" | 7.5" × 3" | 6.5" × 5" | 3" × 3" | 2.5" × 3.25" | 2.5" × 9" | 2" × 2" |
| 5T | 7.5" × 9.5" | 7.5" × 9.5" | 7.5" × 3" | 6.5" × 5" | 3" × 3" | 2.75" × 3.5" | 2.75" × 9.5" | 2.25" × 2.25" |
Baby Onesie
Prioritize comfort and legibility for newborn and infant sizes.
| Size | Full Front | Full Back | Center Back | Front Chest | Left Chest | Sleeve (Short) | Sleeve (Long) | Back Collar |
|---|---|---|---|---|---|---|---|---|
| Newborn | 5" × 7" | 5" × 7" | 5" × 2" | 4" × 4" | 2.5" × 2.5" | 1.75" × 2.25" | 1.75" × 6" | 1.5" × 1.5" |
| 3–6M | 6" × 8" | 6" × 8" | 6" × 2" | 4" × 4" | 2.5" × 2.5" | 2" × 2.5" | 2" × 6.5" | 1.75" × 1.75" |
| 6–12M | 6.5" × 8.5" | 6.5" × 8.5" | 6.5" × 2" | 4" × 4" | 2.5" × 2.5" | 2.25" × 2.75" | 2.25" × 7" | 1.75" × 1.75" |
| 12–18M | 7" × 9" | 7" × 9" | 7" × 2" | 4" × 4" | 2.5" × 2.5" | 2.5" × 3" | 2.5" × 7.5" | 2" × 2" |
How to Measure & Choose the Right DTF Size
- Confirm the printable area: Measure between left/right seams and from collar to pocket/hem; keep 0.5–1" clearance from seams.
- Paper mockup test: Print the artwork outline at 100% scale, cut it out, and place on the garment to validate proportions.
- Align and center consistently: Lightly crease the garment vertically or use a center-finder ruler. Raise the design slightly on hoodies.
Pro Tips
- For 2XL–4XL, increase width by ~0.5–1" (keep height proportional).
- For women's/fitted cuts, reduce width by ~0.5".
- On gang sheets, leave ~0.25" between small logos for clean trimming/handling.
- Avoid micro text below ~8–10 pt; keep strokes ≥0.02–0.03".
- Export at 300 DPI, RGB, transparent background (PNG recommended).
DTF Sizing FAQ
- Best max size for an adult full-front? Up to ~12 × 14" for most unisex tees and fleece.
- Do I scale for 2XL and larger? Yes — add ~0.5–1" in width, keeping height proportional.
- How to size for women's fitted? Reduce width by ~0.5" and confirm with a paper mockup.
- What about youth? Stay within ~9 × 12" for full fronts; smaller youth can use 8–9" width depending on style.
- Hoodie pocket/hood effect? Place chest designs slightly higher; limit chest width to ~11".
- Choosing a selection results in a full page refresh.